Description

X-2000 Online SMD Component Counters Scanner

Model: X-2000

Seamark ZM Technology 

X-Ray X-2000 Online SMD Component Counters Scanner System

This equipment is mainly used for the rapid measurement of the reel type materials used in the SMT industry. It is based on the high industrial 4.0 standard, intelligent modular design, and can be used for 7-17 inch Tape Reel / JEDEC Tray / IC tide sensitive package. Piece, equipped with artificial intelligence deep learning software, cloud update system.

Material types include all Resistance, capacitance, inductance, crystal, LED, diode, triode, multi-pin IC, etc. X-ray imaging technology is used to detect the production materials and obtain image information. The image is automatically counted by SEAMARK’s self-developed image algorithm to obtain the actual quantity of materials, and the number of materials can be classified according to categories and equipment. The data information is interfaced with the customer MES system.

Online SMD Component Counters Scanner Technical Parameters

• Dimension: 3200mm * 1300mm * 2100 mm
• Weight: 2.5t    Voltage: AC220V 50/60Hz    Power: Max 2Kw
• Loading method: Rotary type double station automatic induction loading (each station can cache 50 disks of 7-15 inch disk)
• Unloading method: Rotary type double station automatic induction unloading (each station can cache 50 disks of 7-15 inch disk)
• Abnormal material storage area: pre-test abnormal material storage area (automatic storage)
• X ray tube brand: United States VJ       
• X ray tube voltage: 80Kv
• X ray tube Max tube current: 700uA     
• Focal spot size: 30um
• FPD Brand: Germany Iray                       
• Detector Imaging area: 427 * 427 mm
• Pixel size:139um                                   
• Pixel matrix: 3072 * 3072 pixels
• Gray scale: 16 bits                                   
• Reel Inspection size range: 7- 17 inch (Contains smaller bulk material )
• Reel Inspection thickness: 3-85mm     
• Min parts size :01005
• Tray Coverage: Continuously update the database to cover 99% of the material on the market
• Counting time： About 8～10s/reel. Barcode scanning Configurable 1D, 2D barcode scanning code gun, label printing Real-time printing of material code, point results
• Counting accuracy: 01005
• Accuracy rate >99.99%, 0201 accuracy rate =100%
• Label printing: CCD visually identifies the old bar code coordinates on the tray, and pastes the new bar code onto the tray and overwrites the old bar code
• Parts support: Resistance, capacitance, inductance, crystal, LED, diode, triode, multi-pin IC, etc.
• Software: Support for automatic saving of SPC statistics, images and results in any format
• System docking: ERP, MES, etc.
• Radiation＜1 μSv/Hour

X-Ray X-2000 Online SMD Component Counters Scanner Main feature

• Advantage 1: Deep learning based on fully automatic counting algorithm
• Advantage 2: It does not take 3-5 days to enter data into the in-plant tray, which can be used directly.
• Advantage 3: Cumulative counting database sharing to all machines
• Advantage 4: More data, more reliable and more accurate
• Advantage 5: Can support 7~17inch tray
• Advantage 6: Support random location, excellent user experience
• Advantage 7: Algorithm/database permanent update and support
• Advantage 8: Extremely high reliability and repeatability based on deep learning

Why are Seamark ZM doing better?                      

Other Brands	Seamark zm
Do a lot of work, based on the user’s ability to count	Use cloud/artificial intelligence to get together image data, based on experts & deep learning to count
Barcodes exist as links to algorithms and components	Use artificial intelligence to identify components and automatically apply them to algorithms
Unable to collect data, algorithms can’t share	Share all counting algorithms/information to each user using a centralized database

X-RAY Online SMD Component Counters Scanner results of testing

No.    Parts    Reel size        Qty       Accuracy       Speed （s）

1      01005      7″          20000 PCS     99.98%       16s ～ 18s

2      0201       7″           10000 PCS     100%         10s ～ 13s

3     0402        7″           10000 PCS     100%         10s ～ 13s

4     0603       7″            5000 PCS      100%        10s ～ 13s

5    0402        15″           50000 PCS     100%        10s ～ 13s

6    10 × 10       15″           500 PCS        100%       10s ～ 13s

Remarks:

According to the quantity of materials, the time efficiency will change slightly. The efficiency of this X-ray smd counter will be improved according to the update of the subsequent cloud database or regular software database.